TURNPIKE PLANS PREPARATION AND PRACTICES HANDBOOK (TPPPH) VOLUME 1 FLORIDA’S TURNPIKE ENTERPRISE PRODUCTION DESIGN DEPARTMENT OCOEE, FL June 2016 October 18, 2016 Addendum #1 Turnpike Plans Preparation and Practices Handbook (TPPPH) - Volume 1June 1October 18, 2016 Table of Contents The following are changes, additions or deletions to the January 2016, Topic #625-000-007, Plans Preparation Manual (PPM), for use on Turnpike projects only. Chapter 1 - Design Controls 1.5 RRR Design ................................................................................................................... 1-1 1.5.1 Turnpike Resurfacing, Restoration and Rehabilitation (RRR) Design .............. 1-1 1.9 Design Speed ................................................................................................................. 1-1 1.9.1 Design Speed Coordination and Approvals ...................................................... 1-1 1.13 Turnpike Design Controls .............................................................................................. 1-2 1.13.1 Use of “Interstate” vs. “Freeway Other” vs. “Non Interstate” Criteria ............. 1-2 Chapter 2 - Design Geometrics and Criteria 2.0 General ........................................................................................................................... 2-1 2.1 Lanes .............................................................................................................................. 2-1 2.1.5 Cross Slopes ....................................................................................................... 2-1 2.1.5.1 Hydroplaning Risk Analysis ............................................................... 2-1 2.1.6 Roadway Pavement ............................................................................................ 2-2 2.1.7 Transitions of Pavement Widths ........................................................................ 2-2 2.3 Shoulders ........................................................................................................................ 2-2 2.3.1 Limits of Friction Course on Paved Shoulders .................................................. 2-3 2.3.2 Shoulder Warning Devices (Rumble Strips) ...................................................... 2-3 2.3.4 Shoulder Rocking ............................................................................................... 2-3 2.5 Borders ........................................................................................................................... 2-4 2.5.1 Limited Access Facilities ................................................................................... 2-4 2.6 Grades ............................................................................................................................ 2-4 2.8 Curves ............................................................................................................................ 2-5 2.8.1 Horizontal Curves .............................................................................................. 2-5 2.8.1.4 Express Lane Separation in Horizontal Curves .................................. 2-5 Table of Contents TOC-i Turnpike Plans Preparation and Practices Handbook (TPPPH) - Volume 1June 1October 18, 2016 2.8.2 Vertical Curves .................................................................................................. 2-5 2.9 Superelevation ................................................................................................................ 2-5 2.10 Vertical Clearance .......................................................................................................... 2-5 2.14 Interchanges and Medians Openings/Crosservers ......................................................... 2-6 2.14.5 Crossovers on Turnpike Facilities .................................................................... 2-6 2.17 Sodding .......................................................................................................................... 2-7 2.18 Interchange Fence ............................................................................................................ 2-7 Tables 2.6.2 Maximum Change in Grade Without Vertical Curves .................................................. 2-4 2.10.2 Minimum Vertical Clearances for Signs ........................................................................ 2-6 Chapter 3 - Earthwork 3.5 Earthwork Items of Payment ......................................................................................... 3-1 3.5.7 Borrow Excavation (Truck Measure) ................................................................ 3-1 3.5.9 Summary of Earthwork ...................................................................................... 3-1 Chapter 4 – Roadside Safety 4.2 Roadside Features .......................................................................................................... 4-1 4.2.3 Clear Zone Criteria ...................................................................................... 4-1 4.2.6 Roadside Slope Criteria ............................................................................... 4-1 4.2.6.1 New Construction Slope Criteria ........................................................ 4-1 4.3 Roadside Hazards ........................................................................................................... 4-2 4.3.2 Canal Hazards ................................................................................................ 4-2 4.4 Longitudinal Barriers, Barrier Transitions, End Treatments & Crash Cushions ........... 4-2 4.4.1 Standard Longitudinal Barriers .......................................................................... 4-2 4.4.1.2 Semi-Rigid Barrier .............................................................................. 4-2 4.4.6 Barrier Placement ............................................................................................... 4-3 4.4.6.4 Median Barriers .................................................................................. 4-3 4.4.6.4.1 Median Barrier Grading Requirements .......................... 4-3 4.4.6.6 Flexible Barrier Placement ................................................................. 4-3 4.4.6.7 Access Openings ................................................................................. 4-4 Table of Contents TOC-ii Turnpike Plans Preparation and Practices Handbook (TPPPH) - Volume 1June 1October 18, 2016 4.4.7 Warrants for Roadside Barriers ......................................................................... 4-4 4.4.7.2 Shielding Requirements ...................................................................... 4-4 4.7 Upgrading Existing Barrier Systems ............................................................................. 4-5 Figures 4.2.16 Clear Zones at a Ramp ................................................................................................... 4-1 4.13 Cable Barrier Placement ................................................................................................ 4-5 Chapter 5 – Utilities No changes to the entire chapter Chapter 6 – Railroad Crossing No changes to the entire chapter Chapter 7 – Traffic and ITS Design 7.1 General ........................................................................................................................... 7-1 7.2 Signing ........................................................................................................................... 7-2 7.2.1 Design Criteria .................................................................................................... 7-2 7.2.2 Overhead Signs on Freeways and Expressways ................................................. 7-3 7.2.4 External Lighting of Overhead Signs ................................................................. 7-3 7.2.5 Signs on Median Barriers and Traffic Railings .................................................. 7-3 7.2.8 Delineators, Object Markers and Express Lane Markers ................................... 7-3 7.2.11 Toll Route Markers ......................................................................................... 7-4 7.2.12 Truck Lane Restrictions .................................................................................. 7-4 7.3 Lighting .......................................................................................................................... 7-4 7.3.1 Design Criteria ................................................................................................... 7-5 7.3.1.1 Box Girder Maintenance Lighting and Power .................................... 7-9 7.3.1.2 Photometric Analysis ........................................................................ 7-10 7.3.1.2 Lighting Load Center and Writing Criteria ...................................... 7-11 7.3.1.3 Temporary Lighting Criteria ............................................................. 7-12 7.3.1.4 Pole Design Criteria .......................................................................... 7-13 Table of Contents TOC-iii Turnpike Plans Preparation and Practices Handbook (TPPPH) - Volume 1June 1October 18, 2016 7.3.2.1 General .............................................................................................. 7-12 7.3.2 Design Methodology ........................................................................................ 7-14 7.3.4 Lighting Project Coordination ......................................................................... 7-14 7.3.5 Voltage Drop Criteria ...................................................................................... 7-15 7.3.5.1 Pole Cable Distribution System ........................................................ 7-15 7.4 Traffic Signals .............................................................................................................. 7-16 7.4.1 Design Criteria ................................................................................................. 7-16 7.4.2 Certification and Specialty Items ..................................................................... 7-16 7.4.11 Traffic Signal Project Coordination ................................................................. 7-16 7.5 Intelligent Transportation System (ITS) Components ................................................. 7-17 7.5.1 Design Criteria ................................................................................................. 7-15 7.5.2 ITS Device Approval and Compatibility ......................................................... 7-17 7.5.4 Motorist Information Systems ......................................................................... 7-17 7.5.4.1 Dynamic Message Sign (DMS) ........................................................ 7-17 7.5.4.2 Highway Advisory Radio ................................................................. 7-18 7.5.5 Video Equipment ............................................................................................. 7-18 7.5.5.1 Closed-circuit Television Systems .................................................... 7-18 7.5.5.2 Video Display Systems ..................................................................... 7-19 7.5.6 Network Devices .............................................................................................. 7-19 7.5.7 Fiber Optic Cable and Interconnect ................................................................. 7-19 7.5.7.1 Fiber Optic Cable .............................................................................. 7-19 7.5.7.2 Fiber Optic Conduit .......................................................................... 7-19 7.5.7.3 Fiber Optic Splices and Terminations ............................................... 7-20 7.5.7.4 Fiber Optic Cable Designating System ............................................. 7-21 7.5.7.5 Pull, Splice and Junction Boxes ........................................................ 7-21 7.5.8 Infrastructure .................................................................................................... 7-22 7.5.8.2 CCTV Pole and Lowering Device ...................................................... 723 7.5.8.4 Equipment Shelter ............................................................................. 7-23 7.5.9 Vehicle Detection and Data Collection ............................................................ 7-23 7.6 Pavement Markings ..................................................................................................... 7-24 7.7 Electrical Systems Design and Analysis ...................................................................... 7-24 Table of Contents TOC-iv Turnpike Plans Preparation and Practices Handbook (TPPPH) - Volume 1June 1October 18, 2016 7.7.1 Voltage Drop .................................................................................................... 7-25 7.7.2 Load Analysis .................................................................................................. 7-25 7.7.3 Arc Flash Hazard Analysis .............................................................................. 7-25 7.7.4 Short Circuit Analysis and Device Coordination ............................................. 7-26 Tables 7.3.1 Conventional Lighting – Roadways and Signalized Intersections ................................ 7-8 7.3.2 Highmast Lighting - Roadways ..................................................................................... 7-8 7.3.5 Sign Lighting ................................................................................................................. 7-9 7.3.7 Rest Area and Service Plaza Lighting ........................................................................... 7-9 Chapter 8 – Pedestrian, Bicycle and Public Transit Facilities 8.7 Bridges, Overpasses, and Underpasses .......................................................................... 8-1 8.7.1 Design Criteria ................................................................................................... 8-1 Chapter 9 – Landscape and Community Aesthetic Features 9.1 General ........................................................................................................................... 9-1 9.1.1 References .......................................................................................................... 9-1 Chapter 10 – Transportation Management Plan 10.2 References .................................................................................................................... 10-1 10.3 Transportation Management Plan (TMP) .................................................................... 10-1 10.3.1 Transportation Management Plan Components ................................................ 10-1 10.3.1.1 Temporary Traffic Control (TTC) Plans ........................................... 10-1 10.3.1.1.1 TTC Plan Development ............................................... 10-2 10.3.1.2 Transportation Operations ................................................................ 10-2 10.4 Coordination ................................................................................................................ 10-2 10.6 TTC Devices ................................................................................................................ 10-3 10.7 Signs ............................................................................................................................. 10-3 10.7.3 Project Information Sign .................................................................................. 10-3 10.8 Lighted Units ............................................................................................................... 10-3 10.8.2 Portable Changeable Message Signs ............................................................... 10-3 Table of Contents TOC-v Turnpike Plans Preparation and Practices Handbook (TPPPH) - Volume 1June 1October 18, 2016 10.10 Pavement Markings ..................................................................................................... 10-4 10.10.1 Removing Pavement Markings ....................................................................... 10-3 10.12 Temporary Traffic Control Plan Details ...................................................................... 10-4 10.12.5 Superelevation ................................................................................................. 10-4 10.12.6 Lane Widths .................................................................................................... 10-4 10.12.6.1 Emergency Pull Off Area ................................................................. 10-5 10.12.7 Lane Closure Analysis .................................................................................. 10-5 10.12.7.1 Exit Ramp Opening within a Lane Closure ..................................... 10-7 10.12.8 Traffic Pacing Design .................................................................................. 10-7 10.12.12 Narrow Bridges and Roadways .................................................................... 10-8 10.12.13 Existing Highway Lighting ........................................................................... 10-8 10.12.18 Temporary Drainage ..................................................................................... 10-8 10.12.19 Friction Course on Temporary Pavement ..................................................... 10-8 10.12.20 Reflective Pavement Markers ....................................................................... 10-8 10.12.21 Standard MOT General Notes ...................................................................... 10-9 10.13 Speed Zoning ............................................................................................................... 10-9 10.13.1 Regulatory Speeds in Work Zones ................................................................. 10-9 10.14 Law Enforcement Services .......................................................................................... 10-9 10.14.2 Use of Traffic Control Officer ........................................................................ 10-9 10.15 Motorist Awareness System (MAS) .......................................................................... 10-10 Chapter 11 – Stormwater Pollution Prevention Plan No changes to the entire chapter Chapter 12 – Right of Way 12.1 General ......................................................................................................................... 12-1 12.2 Procedures for Establishing R/W Requirements .......................................................... 12-1 12.2.3 Access Management ........................................................................................ 12-1 12.4 Property Owner Contacts ............................................................................................. 12-1 12.5 Construction Issues ...................................................................................................... 12-2 Table of Contents TOC-vi Turnpike Plans Preparation and Practices Handbook (TPPPH) - Volume 1June 1October 18, 2016 Chapter 13 – Initial Engineering Design Process 13.2 Initial Engineering Design (Phase I) ............................................................................ 13-1 13.5 Support Services .......................................................................................................... 13-1 13.6 Preliminary Geometry, Grades, and Cross Sections .................................................... 13-1 Chapter 14 – Final Engineering Design Process No changes to the entire chapter Chapter 15 – Update Engineering Design Process No changes to the entire chapter Chapter 16 – Design Submittals 16.2 Design Documentation Submittals .............................................................................. 16-1 16.2.3 Typical Section Package .................................................................................. 16-1 16.2.3.1 FTE Processing ................................................................................. 16-2 16.2.4 Preliminary Drainage Design ........................................................................... 16-3 16.2.5 Preliminary Geometry and Grades ................................................................... 16-3 16.2.5.1 Turnpike Preliminary Line and Grade Submittal .............................. 16-3 16.2.6 Preliminary Traffic Control Plan ..................................................................... 16-4 16.2.6.1 Turnpike Preliminary Traffic Control Plan ....................................... 16-4 16.2.7 Pavement Selection and Design ....................................................................... 16-5 16.2.7.1 Turnpike Pavement Design Submittals ............................................. 16-5 16.2.7.2 Cross Slope Analysis Report – Design ............................................. 16-6 16.2.7.3 Cross Slope Analysis Report – Post Design ..................................... 16-7 16.2.9 Roadway Design Documentation .................................................................... 16-7 Chapter 17 – Engineering Design Estimate Process 17.6 Alternative Contracting Practices ................................................................................ 17-1 Table of Contents TOC-vii Turnpike Plans Preparation and Practices Handbook (TPPPH) - Volume 1June 1October 18, 2016 Chapter 18 – Quality Assurance and Quality Control 18.4 Turnpike Quality Control and Assurance Process ....................................................... 18-1 18.4.1 Quality Goals and General Requirements ........................................................ 18-1 18.4.2 Quality Control Procedure Requirements ........................................................ 18-3 18.4.2.1 Completion Checklists Requirements ............................................... 18-3 18.4.2.2 Quality Control Tracking Stamp Requirements ............................... 18-3 18.4.2.3 Quality Process Log Requirements ................................................... 18-4 18.4.2.4 Standard Documentation Procedure ................................................. 18-4 18.4.3 Definitions ....................................................................................................... 18-4 Exhibits 18-A, Page 1 of 4 Project Staff List .......................................................................................... 18-7 18-A, Page 2 of 4 Project Staff List (cont.) .............................................................................. 18-8 18-A, Page 3 of 4 Project Staff List (cont.) .............................................................................. 18-9 18-A, Page 4 of 4 Project Staff List (cont.) ............................................................................ 18-10 18-B, Certificate of Compliance ............................................................................................. 18-11 18-C, Quality Process Log ...................................................................................................... 18-12 18-D, Certification of Plans, Specifications and Quantities .................................................. 18-13 Chapter 19 – Sealing Design Documents 19.3 Sealing Other Design Documents ................................................................................ 19-1 Chapter 20 – Plans Processing and Revisions 20.1 Plans Processing and Revisions Prior to Award .......................................................... 20-1 20.1.4 Revisions to the PS&E Submittal ................................................................. 20-1 Exhibits 20.4-A Contract Addendum Transmittal Memo ....................................................................... 20-2 Chapter 21 – Transportation Design for Livable Communities 21.5 Design Criteria ............................................................................................................. 21-1 21.5.10 Landscaping .................................................................................................. 21-1 Table of Contents TOC-viii Turnpike Plans Preparation and Practices Handbook (TPPPH) - Volume 1June 1October 18, 2016 Chapter 22 – Lump Sum Project Guidelines No changes to the entire chapter Chapter 23 – Design Exceptions and Design Variations 23.3 Approval ...................................................................................................................... 23-1 23.3.1 Turnpike Design Exceptions and Variations ................................................... 23-1 23.8 Design Variation Approval .......................................................................................... 23-1 23.8.1 Turnpike Design Variations ............................................................................. 23-1 Chapter 24 – Federal Aid Project Certification No changes to the entire chapter Chapter 25 – Florida’s Design Criteria for Resurfacing, Restoration and Rehabilitation (RRR) of Streets and Highways 25.1 Introduction .................................................................................................................. 25-1 25.1.2 Application ....................................................................................................... 25-1 25.3 RRR Project Design Process ........................................................................................ 25-1 25.3.6 Document the Design Process ......................................................................... 25-1 25.4 RRR Design Criteria .................................................................................................... 25-2 25.4.3 Pavement Design ............................................................................................. 25-2 25.4.26 Ancillary Structures (Sign, Signal, Lighting and ITS) ................................... 25-2 25.4.26.2 Analytical Evaluation with Proposed Additional Loading or Relocated Structures ......................................................................................... 25-2 25.5 Design Exceptions and Design Variations ................................................................... 25-2 Tables 25.5.1 Turnpike Design Exceptions and Design Variations ................................................... 25-3 Chapter 26 – Bridge Project Development 26.9 Bridge Development Report (BDR)/30% Structures Plans .......................................... 26-1 26.9.4 Aesthetics ......................................................................................................... 26-1 Table of Contents TOC-ix